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What Machining Center to Choose for Round Blisk Machining in the Aerospace Industry? CATO CBS800 Five-Axis Gantry Type Machining Center Offers an Efficient Solution
Release time:
2025-12-20
Author:
CATO
Source:
Internet
Worried about integral blisk machining in the aerospace industry? The CATO CBS800 Five-Axis Gantry Type Machining Center offers a precise breakthrough! Addressing the strict requirements for precision and efficiency of such core components, its bridge-type high-rigidity structure combined with linear motor direct drive technology builds a solid precision defense line, and the self-developed HSK-A63 spindle is stable and efficient. With diversified systems adapting to flexible needs, it can also cover various core components of aerospace engines. Want to unlock a high-end machining solution? Check out the details now!
As a core key component in the aerospace industry, the machining quality of Round blisks directly affects the performance and reliability of aerospace engines and other equipment, imposing extreme requirements on machining precision, efficiency, and stability. Faced with the machining challenges of such complex parts, the CBS Five-Axis Gantry Type Machining Center CBS800 from CATO Precision Machinery (Guangdong) Co., LTD has become the preferred solution for round blisk machining, relying on comprehensive technical advantages and precise adaptability.
High-Rigidity Structure as Foundation: Adapting to Complex Cutting Needs
Round blisks feature complex structures, demanding strict requirements for the rigidity and stability of machine tools during machining. The CBS Five-Axis Gantry Type Machining Center CBS800 adopts a gantry-type high-rigidity structural design, boasting a stable overall framework that can withstand large workloads. Even during high acceleration and deceleration movements of the X, Y, Z Axis, it remains completely unaffected by the size and weight of the workpiece, providing solid support for the high-precision cutting of round blisks.
Meanwhile, the equipment is designed with structural reinforcement, ensuring not only high stability during high-speed machining but also strong rigidity in the rough machining stage. It effectively suppresses cutting vibrations, avoids machining errors caused by insufficient rigidity, perfectly adapts to the cutting needs of complex curved surfaces of round blisks, and lays a solid foundation for subsequent high-precision machining. Equipped with high-rigidity roller guides, it further enhances the machine tool's rigidity, guaranteeing a stable and reliable machining process.
Empowered by Direct-Drive Linear Motor Technology: Precisely Controlling Machining Precision
Round blisk machining imposes extremely high requirements on positioning accuracy and dynamic response speed. The CBS Five-Axis Gantry Type Machining Center CBS800 has achieved a core breakthrough in drive technology. The X and Y axis are directly driven by direct-drive linear motors, paired with a high-precision linear scale and circular scale feedback system. This completely eliminates mechanical transmission backlash, realizing high acceleration/deceleration response and micron-level positioning accuracy, which precisely meets the machining requirements for complex contours of round blisks.
The A and C Axis are equipped with CATO's independently developed precision five-axis cradle, directly driven by torque motors. The absence of mechanical transmission ensures no backlash or wear, enabling long-term maintenance of high precision and low noise during high acceleration/deceleration movements. Combined with high-precision encoders, it achieves precise positioning and real-time control during the machining process, effectively solving potential positioning deviation problems in round blisk machining and ensuring part forming accuracy.
Independent Spindle Core: Enhancing Machining Efficiency and Stability
As the "power core" of the machining center, the spindle directly determines the machining efficiency and quality of round blisks. The CBS800 is equipped with a self-developed HSK-A63 built-in spindle. Through forced cooling technology, it precisely controls the temperature of the motor and front/rear bearings, effectively eliminating runout and vibration during long-term high-speed machining and maintaining stable precision.
This spindle features core advantages of high rigidity, high speed, high power, and high torque. CATO masters the core technologies of spindle design, manufacturing, and assembly, adopting refined modular production in a constant temperature and humidity workshop to ensure high spindle reliability. For round blisks made of 6061-T6 aluminum alloy, the CBS Five-Axis Gantry Type Machining Center CBS800 completes the first process in only 192 hours with parameters including a radial depth of cut (Ae) of 0.25mm, an axial depth of cut (Ap) of 0.1mm, and a spindle speed of 600rpm, significantly improving production efficiency.
Diversified System Configuration: Adapting to Flexible Production Scenarios
To meet the operating habits and intelligent production needs of different users in the aerospace industry, the CBS Five-Axis Gantry Type Machining Center CBS800 offers flexible control system options: the standard configuration includes the Siemens Sinumerik One system, ensuring the stability and compatibility of the machining process; meanwhile, the Heidenhain TNC 640 system and CATO's independently developed C80 Plus system are available as options, adapting to high-end intelligent machining and localized operation needs, and further enhancing the adaptability and efficiency of the machining process.
In addition, the CBS Five-Axis Gantry Type Machining Center CBS800 has a wide range of application scenarios covering core aerospace components such as impellers, blisks, aero-engine casings, and turbine components. It possesses strong versatility and can provide enterprises with a one-stop machining solution for complex parts.
From structural design to core components, from precision control to efficiency optimization, the CATO CBS Five-Axis Gantry Type Machining Center CBS800 fully meets the machining needs of round blisks in the aerospace industry, empowering efficient production through technological innovation. If you are looking for a precise, stable, and efficient solution for round blisk machining, please feel free to contact CATO Precision Machinery (Guangdong) Co., LTD. Our dedicated customer service will elaborate on the equipment's advantages for you, helping your enterprise seize opportunities in the high-end precision manufacturing track!
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